Tag Archives: injection molds

Industry Leading Innovative Mold Makers

It takes an in-depth knowledge of the mold making industry, along with experience and resources to provide top quality high performing injection molds that meet demanding customer expectations.  Michiana Global Mold excels at manufacturing complex, precision tooling required of demanding industries such as the Automotive industry.  We have the knowledge, the experience and the expertise in constructing high quality injection molds meeting tight tolerances within +/- .001”.

Michiana Global Mold is one of the leading injection mold makers in the industry, employing a highly skilled staff of journeyman mold makers and top mold designers with vast experience constructing high performing complex tooling.  We excel at the precision components that other mold makers might shy away from, leading the industry with high-tech mold making equipment combined with vast experience and knowledge.  Recently featured on the “World’s Greatest” television show for our innovative mold making services, we are a valued supplier to the Automotive industry, meeting and exceeding our customer requirements.  

With locations in the Midwest, USA, and an offshore molding facility in China, we can offer high quality tooling at the best available cost to you.  Both of our locations are registered to ISO9001, adhering to our strict quality policy while performing continual improvement activities.  Total customer satisfaction is our number one goal.  

When you are searching for a new supplier for your injection molded needs, let Michiana Global Mold show you how we can assist with your procured mold making costs.  We more than 50 years of experience satisfying the stringent requirements of demanding industries with even the most challenging of injection mold designs.  

We are experienced with specialized CAM action, complicated ejector system and lifters, and will accommodate tooling to your molding environment and custom mounting systems for your presses.   Established in 1964, we have the expertise, the knowledge and resources to provide the best value with high quality and high performance tooling, at the lowest available cost to you.  

Contact Michiana Global Mold today to speak with one of our expert design engineers about a FREE design consultation, discounts and rebates on multi-tool projects.  We are one of the leading injection mold makers in the industry, providing complex precision tooling within your specifications, and on time.    

Injection Mold Making Technology

Injection molding is the mass producing of plastic parts with a steel mold, an injection mold, designed with cavities to mold the desired part.  Injection molding uses thermoplastic resins, also called polymers, typically in a raw pellet form, that melt and flow into the cavities in the mold, forming the part, then it is ejected once it hardens.  The time that it takes for the mold to close, plastic to flow into the mold, the polymer to set and eject upon mold opening is called the cycle time.  Injection molders are always looking for ways to increase the cycle time, as time is money and when you can mold a part faster, you can mold more per hour, per day and per week.  

A skilled injections mold maker will have the knowledge to design the mold with the most appropriate attributes to reap the best cycle time while still delivering the desired part to the customer specification.  Michiana Global Mold is accustomed to constructing complex, precision injection molds within +/- .001”, which is about the thickness of a human hair.  

Injection Mold Making Equipment

Injection mold makers are well familiar with the precision equipment used to carve out steel cavities, forming a perfect plastic part.   Computer aided design, and computer aided manufacturing (CAD/CAM) equipment is a key tool for designing a perfect tool.  The designers at Michiana Global Mold use Unigraphics CAD/CAM software to design the mold fit for producing a desired part.  This alerts the mold maker and the injection molder to any critical areas such as thin walls or a critical dimensional tolerance that must be met, prior to cutting steel.  

Milling machines, conventional EDM and wire EDM machines are a necessary tool, along with high speed CNC machines, drill presses and grinders.   Michiana Global mold, located in Mishawaka, Indiana with an offshore mold making facility in China, utilizes all of these mold making equipment tools, and more.  We have over 50 years of experience constructing complex tooling for demanding industries such as the Automotive industry where 0 ppm (parts per million) defects is the norm.  The key to a quality plastic injection molded part, is a quality injection mold.  

No one understands this better than Michiana Global Mold, your one stop shop for mold making and tooling services.  We do everything from constructing insert cavities and prototypes to full service high volume precision production tools.

Michiana Global Mold is Registered to ISO9001:2015, delivering custom injection molds to a wide array of industries demanding high volume long lasting performance with the best available pricing.  We offer rebates on multi-tool programs and discounts with offshore molding options.

Contact us today for a FREE design consultation, and to see how Michiana Global will provide value added services in your supply chain.

Partner with an Experienced Injection Mold Maker

 

Injection mold making is a very critical, precision process that requires not only knowledge and resources, but also experience.  Experienced journeyman mold makers make all the difference in the world when it comes to creating a quality crafted injection mold versus a sloppy tool that barely makes the mark.   Having experience with building precision tools for a multitude of applications gives invaluable skill that cannot be learned anywhere else.  An experienced journeyman mold maker is a valuable component of the injection mold making process.

Experienced Journeyman Mold Makers at Michiana Global Mold

At Michiana Global Mold we employ a highly skilled design and engineering staff and master journeyman mold makers with in-depth knowledge and vast experience in designing and constructing precision, complex tooling.  We partner with you from the very beginning, coordinating on every aspect of your project with clear, transparent communication.  

Our experienced team draws on traditional methods, combined with our cutting-edge technology, to provide the best solution for your precision injection mold requirements.  Our large capacity facility in Indiana is equipped with conventional EDMs and wire EDMs, CAD/CAM engineering equipment, CNC milling centers, grinders, drills and saws.  

One of our knowledgeable staff can assist you in determining the best type of tool for your project, with the most cost-efficient method while not compromising precision quality.  Michiana Global Mold specializes in manufacturing tight tolerance, complex, precision tooling.  We have the experience and the resources to provide the perfect tool for your project, on time and within specification.  

Michiana Global Mold provides custom injection mold making for any required tooling operation.  We are experienced at manufacturing hot and cold runner molds, hot to cold molds, insert molds, shuttle molds and prototypes.  Our production molds are built with experienced craftsmanship, and only the best in quality components.  

Michiana Global Mold has been in business since 1964, serving the injection mold making industry for over 50 years!  We are an ISO9001:2015 Registered mold making facility with domestic and off-shore molding capacity.  We have the experience and the resources to provide quality molds for any molding application, and the resources to handle multi-tool packages within specification, and on time.  

Value Added ISO Registered Mold Makers

 

Sourcing with an ISO Registered injection mold maker gives added value and valuable benefits with assurances of providing a consistent high quality product.  Michiana Global Mold is an ISO Registered mold maker, providing top quality, high performance complex tools for the injection molding industry for over 50 years!  

 

We are experienced at designing injection molds for challenging parts that require tight geometric tolerances.  Michiana Global Mold combines years of experience with the latest in technological advancements to deliver complex injection molds to manufacture parts within your specifications as precise as +/-.001”!

 

Strict Quality Policy at MG Mold

 

At MG Mold, following a strict Quality Policy is something we’ve done since 1943.   Conforming to the globally recognized ISO standards only reinforces to our customers and partners that we hold the quality of our product, and your satisfaction in the highest regard.  We are experts at constructing complex injection molds for critical components, satisfying the Automotive industry for decades as a core supplier.  

 

Our Continual Improvement projects result in cost savings to you, as we improve our efficiency and cycle times, while still providing superior long lasting, high performance injection molds.  

 

Our Advanced Quality Planning Procedures (APQP) include a thorough evaluation of all design considerations, no matter the type of tool required.  From cavity inserts, prototypes, hot or cold runner tools, we conduct a thorough evaluation to develop the most appropriate design for and construction for your tool.

 

Our use of CAD/CAM sophisticated equipment provides automated efficiencies that we pass onto our customer.  You benefit from the years of experience and advanced computer systems utilized at Michiana Global Mold, in terms of a quality built tool producing the desired part within specification, delivered on time and most importantly manufactured properly the first time.  

 

We provide part sampling, and minor adjustments with our full-service mold construction, delivering a quality part on time due to a systematic approach and following our detailed checklist for designing diverse types of molds.  

 

Contact Michiana Global Mold today, a custom precision injection mold maker registered to ISO9001:2015.  We follow a detailed checklist for every tool design, assuring your total satisfaction with a high performing, top quality injection mold.  

 

Mold Maker for Consumer Products

 

 

Consumer products is a very broad industry, encompassing everything from appliances, electronic components, household goods and toys to more complex products used in automotive and aerospace functions.  No matter the purpose, all injection molded consumer products must first begin with a quality built injection mold produced with quality steel.  

As design engineers are aware, a quality part begins with a quality tool.  When designing a critical consumer product, involving an experienced mold builder early in the design phase of your project can reap big benefits in time saved developing superior products.  An experienced mold designer can utilize CAD/CAM software and simulation designs alerting a product development engineer of critical areas that may succumb to underfill or breakage.  

Michiana Global Mold is experienced with manufacturing precision tools for numerous consumer product applications including electronics, high end business furniture, skylight frames, appliance parts and assemblies and critical automotive parts.   We have vast experience producing plastic and rubber molds of any variation including:

  • Cold Runner Molds
  • Hot Runner Molds
  • Insert Molds
  • Collapsible Core Molds
  • Unscrewing Molds
  • Stack Molds
  • Shuttle Molds
  • High-volume Production Molds
  • Prototype Molds

Our skilled and experienced staff include expert designers with decades of experience designing complex, precision tools utilizing the latest in technological advancements with Unigraphics software, and mold flow analysis when required.   Our journeyman mold makers contribute to our more than 600 years of combined experience providing you with expert mold construction no matter the type or complexity of the tool.

We can provide you with early design consultation, expert mold construction and product sampling.  Tool status reports are provided upon request keeping your project on schedule.  Michiana Global Mold is a valuable addition to any supply chain, providing high performance, quality tools on time, and to your specification.

Michiana Global Mold has been producing high performance plastic and rubber molds used in a multitude of industries including consumer products, electronics and automotive since 1964. Contact us today to learn about our multi-tool discount and for a free design consultation.  

Benefits of an ISO Registered Mold Shop

 

There are several benefits to having an ISO Registered mold shop for construction of plastic injection molds.  Injection mold suppliers today are expected to meet tight tolerances, and even tighter deadlines.  With just-in-time delivery, this leaves no room for error.  

Plastic injection mold suppliers must follow a detailed checklist to ensure that all issues are addressed ahead of time, prior to cutting steel.  When Advanced Product Quality Planning (APQP) is performed, critical issues are brought to light prior to mold construction, thus ensuring a quality job the first time.

In addition to APQP, ISO Registered injection mold suppliers must consider all inputs into their process, and evaluate their effectiveness of reaching the process goals.  All goals should have quantifiable measurable data, and those goals must be audited internally and externally.  

Any deviations from the course of satisfactorily attaining your goals are required to be explored with corrective actions, or an 8D response.  These requirements ensure that all processes are meticulously followed, resulting in a consistent process, which is required for consistent quality product.  

Many injection molders are required to be registered to ISO standards, especially when supplying industries that require a high level of consistent quality product output.  When injection molders supply the automotive industry with precision components, they must rely on a top-notch, quality driven mold construction shop.  

This is where an ISO Registered mold maker will add value to your supply chain as already having went through the rigid requirements of documenting and auditing their processes.  An ISO Registered mold maker will know exactly what is required in order to satisfy the rigid requirements of top of the tier automotive suppliers such as Ford, GM, Toyota and Honda. To learn more about the Benefits of an ISO Registered mold making shop see our recent Blog on the Benefits of ISO Registration.

When adding an ISO Registered mold maker to your supply chain you are bringing value beyond their ISO certification.  In ISO Registered mold maker is already following detailed checklists, and ensuring quality procedures are in place.  When you need documentation for your customers ensuring the level of quality of your product, and your processes, adding an ISO registered mold maker brings the most value.  

 

Michiana  Global  Mold  is  Registered  to  ISO  9001:2015,  implementing  our  Quality  Policy throughout  the  organization  with  top  down  management  involvement.   We  are a top-quality,  custom  precision  injection  mold company serving various industries  for  over  52  years.   Contact  us  today  to  see how we can assist you with your injection mold building needs.

Expert Injection Molds from Concept to Completion

 

Choosing the right injection mold supplier for your project is an important decision.  Every injection molding project begins with a quality constructed injection mold.  You need to choose a supplier that can handle your project, no matter the complexity or precision tooling required.  

At Michiana Global Mold, we are experienced in constructing quality precision molds, taking into account all necessary design considerations from the beginning resulting in a perfect mold for your application.  Michiana Global Mold employs expert mold designers, utilizing the latest in technological advancements with CAD/CAM (Computer Aided Design / Computer Aided Manufacturing) Software.   Download our FREE Book on Design Considerations for Various Molds.  

Michiana Global Mold will partner with your business from the beginning, providing you with options that will give you the best value for your mold construction project.  We use CAD/CAM along with mold flow analysis when necessary, to pinpoint any critical dimensions before cutting steel.  

We have full in-house design capabilities with expert experience in all facets of design construction and machining.  We can construct fully functional molds, mold inserts, over molds for insert molding, mold compositions, and adaptations including engineering changes.  

We have the skill and experience to produce best in class automotive injection molds, satisfying even the most stringent of quality requirements.   As an ISO Registered tool shop, we are familiar with following documented guidelines, providing excellent workmanship to meet precision tolerances.  We will identify problem areas before they would become a problem.

Our staff includes journeyman moldmakers that have vast experience with tool construction for a wide array of industries.  We have the knowledge required to provide precise, technical tools for various applications including those required in the automotive industry, consumer electronics, medical, and military / ordnance requirements.  

Contact Michiana Global Mold today to learn how our vast experience, knowledge, and technical capabilities will add value to your supply chain.  We partner with our customers from the beginning, providing quality, precision molds for a wide array of applications over various industries.  Michiana Global Mold is an ISO Registered injection mold construction supplier, providing quality class A steel molds since 1952.