Tag Archives: mold design

Partner with an Experienced Injection Mold Maker

 

Injection mold making is a very critical, precision process that requires not only knowledge and resources, but also experience.  Experienced journeyman mold makers make all the difference in the world when it comes to creating a quality crafted injection mold versus a sloppy tool that barely makes the mark.   Having experience with building precision tools for a multitude of applications gives invaluable skill that cannot be learned anywhere else.  An experienced journeyman mold maker is a valuable component of the injection mold making process.

Experienced Journeyman Mold Makers at Michiana Global Mold

At Michiana Global Mold we employ a highly skilled design and engineering staff and master journeyman mold makers with in-depth knowledge and vast experience in designing and constructing precision, complex tooling.  We partner with you from the very beginning, coordinating on every aspect of your project with clear, transparent communication.  

Our experienced team draws on traditional methods, combined with our cutting-edge technology, to provide the best solution for your precision injection mold requirements.  Our large capacity facility in Indiana is equipped with conventional EDMs and wire EDMs, CAD/CAM engineering equipment, CNC milling centers, grinders, drills and saws.  

One of our knowledgeable staff can assist you in determining the best type of tool for your project, with the most cost-efficient method while not compromising precision quality.  Michiana Global Mold specializes in manufacturing tight tolerance, complex, precision tooling.  We have the experience and the resources to provide the perfect tool for your project, on time and within specification.  

Michiana Global Mold provides custom injection mold making for any required tooling operation.  We are experienced at manufacturing hot and cold runner molds, hot to cold molds, insert molds, shuttle molds and prototypes.  Our production molds are built with experienced craftsmanship, and only the best in quality components.  

Michiana Global Mold has been in business since 1964, serving the injection mold making industry for over 50 years!  We are an ISO9001:2015 Registered mold making facility with domestic and off-shore molding capacity.  We have the experience and the resources to provide quality molds for any molding application, and the resources to handle multi-tool packages within specification, and on time.  

Value Added ISO Registered Mold Makers

 

Sourcing with an ISO Registered injection mold maker gives added value and valuable benefits with assurances of providing a consistent high quality product.  Michiana Global Mold is an ISO Registered mold maker, providing top quality, high performance complex tools for the injection molding industry for over 50 years!  

 

We are experienced at designing injection molds for challenging parts that require tight geometric tolerances.  Michiana Global Mold combines years of experience with the latest in technological advancements to deliver complex injection molds to manufacture parts within your specifications as precise as +/-.001”!

 

Strict Quality Policy at MG Mold

 

At MG Mold, following a strict Quality Policy is something we’ve done since 1943.   Conforming to the globally recognized ISO standards only reinforces to our customers and partners that we hold the quality of our product, and your satisfaction in the highest regard.  We are experts at constructing complex injection molds for critical components, satisfying the Automotive industry for decades as a core supplier.  

 

Our Continual Improvement projects result in cost savings to you, as we improve our efficiency and cycle times, while still providing superior long lasting, high performance injection molds.  

 

Our Advanced Quality Planning Procedures (APQP) include a thorough evaluation of all design considerations, no matter the type of tool required.  From cavity inserts, prototypes, hot or cold runner tools, we conduct a thorough evaluation to develop the most appropriate design for and construction for your tool.

 

Our use of CAD/CAM sophisticated equipment provides automated efficiencies that we pass onto our customer.  You benefit from the years of experience and advanced computer systems utilized at Michiana Global Mold, in terms of a quality built tool producing the desired part within specification, delivered on time and most importantly manufactured properly the first time.  

 

We provide part sampling, and minor adjustments with our full-service mold construction, delivering a quality part on time due to a systematic approach and following our detailed checklist for designing diverse types of molds.  

 

Contact Michiana Global Mold today, a custom precision injection mold maker registered to ISO9001:2015.  We follow a detailed checklist for every tool design, assuring your total satisfaction with a high performing, top quality injection mold.  

 

Press Considerations for Injection Mold Design

 

 

When constructing plastic or rubber injection molds, in addition to the part design the molding environment that the tool will run in is of the utmost importance.  A mold designer must be aware of the injection molding process that the tool is designed for, the press it will run in including the clamping system and whether or not it is a vertical or horizontal clamping press.

 

Each injection molding press will have a particular clamping pressure that is either delivered in an electric or hydraulic system.  Some molders prefer to use all hydraulic presses, while some have a mix of hydraulic and electric, while other molders use only electric machines.  There are some benefits to both, but the mold designer must be well aware of the power and pressure utilized in the press of choice prior to designing and constructing the injection molds.

 

A mold designer, and mold builder will need to know the tonnage of the press, the clamping orientation and clamping pressure whether it is electric or hydraulic, and they will also need to know the barrel capacity of the press.  This will determine how much material will be able to flow into the mold, and based on cycle times and cavitation, will determine whether or not the tool is designed to meet projected production volume requirements.

 

Each injection molding press will also have a certain type of mounting system to secure the mold in the press.  A toe-clamping system is most common, although a skilled mold designer can adapt the tool to fit even a custom designed mounting system.  The platen must be large enough to hold the mold but it must also allow enough room to pass through the tie-bars when loading or unloading the mold.  The tie bars hold the mounting platens in place which securely hold the mold in the press, and also contain the ejection system allowing opening and closing of the mold.

 

Michiana Global Mold has vast experience designing complex, precision molds for various industries, meeting all requirements of our customers molding environment.  We are valuable addition to any supply chain, providing proven solutions with high performing quality steel molds.  Contact us today for a free design consultation, and to learn more about our discount and rebate programs.  

Expert Injection Molds from Concept to Completion

 

Choosing the right injection mold supplier for your project is an important decision.  Every injection molding project begins with a quality constructed injection mold.  You need to choose a supplier that can handle your project, no matter the complexity or precision tooling required.  

At Michiana Global Mold, we are experienced in constructing quality precision molds, taking into account all necessary design considerations from the beginning resulting in a perfect mold for your application.  Michiana Global Mold employs expert mold designers, utilizing the latest in technological advancements with CAD/CAM (Computer Aided Design / Computer Aided Manufacturing) Software.   Download our FREE Book on Design Considerations for Various Molds.  

Michiana Global Mold will partner with your business from the beginning, providing you with options that will give you the best value for your mold construction project.  We use CAD/CAM along with mold flow analysis when necessary, to pinpoint any critical dimensions before cutting steel.  

We have full in-house design capabilities with expert experience in all facets of design construction and machining.  We can construct fully functional molds, mold inserts, over molds for insert molding, mold compositions, and adaptations including engineering changes.  

We have the skill and experience to produce best in class automotive injection molds, satisfying even the most stringent of quality requirements.   As an ISO Registered tool shop, we are familiar with following documented guidelines, providing excellent workmanship to meet precision tolerances.  We will identify problem areas before they would become a problem.

Our staff includes journeyman moldmakers that have vast experience with tool construction for a wide array of industries.  We have the knowledge required to provide precise, technical tools for various applications including those required in the automotive industry, consumer electronics, medical, and military / ordnance requirements.  

Contact Michiana Global Mold today to learn how our vast experience, knowledge, and technical capabilities will add value to your supply chain.  We partner with our customers from the beginning, providing quality, precision molds for a wide array of applications over various industries.  Michiana Global Mold is an ISO Registered injection mold construction supplier, providing quality class A steel molds since 1952.