There are Many Advantages for an ISO Certified Company

complex-oem-mold-corvet-part-300x200There are many advantages for an ISO Certified Company, a company that has passed a rigorous audit of their quality systems and processes.  Conformance to ISO9001, a globally accepted set of Quality Standards, provides a uniform set of measurement systems for various organizations, including injection mold makers.   A Certificate of Conformance is issued upon successful completion of a detailed and systematic audit performed by an external highly trained auditor.

These International standards have recently been upgraded to the latest version of ISO9001:2015, upgraded since ISO9001:2008.  For ease in managing systems and audits, the newer standards are very similar in structure to the previous version, although there is added focus on risk management and leadership engagement.

Following ISO standards is beneficial to many companies in various industries including manufacturing, service and health care businesses.  Companies that provide design responsibility such as manufacturers, molders and plastic injection mold makers realize many advantages internally and externally with conformance to ISO9001:2015.

Conformance to ISO is a Valuable Tool

With the sheer volume of global trade, an ISO Certified Company has a valuable tool to provide advantages for their customers.  Conformance provides a level playing field for companies to recognize the level of quality practiced in an organization, in all   It shows your customers that you passed a rigorous audit of all processes in your organization, with the ultimate goal of providing total customer satisfaction.  ISO Certified companies basically provide confidence to their customers that they take their quality, and customer satisfaction seriously.

Not only are OEMs large and small given confidence from their suppliers’ conformance to ISO standards, they are also able to skip some steps in their vendor qualification process.  When a supplier provides an ISO Certificate of Conformance, OEMs do not have to audit as many systems in order to qualify them as a supplier.  This saves Engineers and Management of OEMs time, and money.

Including ISO Registered suppliers provides added assurances that you are working with a responsive, quality minded business.  Conforming to ISO Standards will lead to improved efficiencies.  These continual improvement methods lead to increased profits.

What all of these advantages ultimately lead to is Total Customer Satisfaction.  The reason that any business does what they do, whether they provide services or make widgets is to provide total customer satisfaction.  An ISO Certified Company has the infrastructure in place to provide their customers with total satisfaction through product and process improvement.

Michiana Global Mold is Registered to ISO 9001:2015, implementing our Quality Policy throughout the organization with top down management involvement.  We have been supplying top-quality, custom precision injection molds for over 52 years.  Contact us today to see how we can assist you with your injection mold building needs.  

 

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Top 5 Benefits of ISO Certification

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An Overview of the Benefits of ISO9001

 There are many benefits of ISO certification, a globally recognized and accepted set of quality standards applicable to companies in various industries.   Conforming to ISO9001:2015 provides many benefits to manufacturers in all industries including plastic and steel production for automotive, consumer electronics and military and defense.

Businesses that provide design work such as injection mold makers have additional standards and responsibility to their customers, and the supply chain to which they contribute.  Producing quality product, on time, and within customer specifications is key to providing exemplary customer service.   ISO standards prompt companies to detail and audit all systems in their business, implementing corrective actions when those processes are not meeting their goals, applied to all processes, not just manufacturing.

Conforming to ISO standards also means that you have a written plan, detailing needed resources and expected goals for all business processes including business strategy and planning, sales and marketing, production, quality, and customer service.  ISO 9001:2015 puts added emphasis on risk management and leadership engagement, all necessary components of successful, globally competitive businesses.

Here are the Top 5 Benefits of ISO Certification

  1. All Processes are Identified, and Audited for Effectiveness

Processes includes the required resources needed to attain a specified goal.  Each process has an owner, a person responsible for successfully attaining specified goals.   The process owner determines the best way to measure the effectiveness of a process, and implements corrective actions when necessary.

  1. Contributes to Goal-Oriented Teamwork

Process owners must utilize human capital as a resource, creating one goal-oriented team.  Each team member should be aware of the company’s quality policy, and know how their role in the organization contributes to the overall business goals.

  1. Improved Efficiency Produces Improved Profits

Improving efficiency always equates to an improved bottom line.  Time is money, and continual improvement projects like Value Stream Mapping can improve efficiencies and profits for any business process.

  1. Utilizes Plan-Do-Check-Act (PDCA) business improvement process.  
  • Plan – Establish your objectives and a plan to achieve them
  • Do – Execute your plan with a structured framework
  • Check – Audit results against your objectives
  • Act – Make corrections and improvements.

The PDCA system Can be applied to any process and is utilized throughout the entire ISO process.

  1. ISO Certification Focuses on One End Result – Total Customer Satisfaction

Conformance to each and every standard ultimately leads back to total customer satisfaction.  Why does a business do what they do?  Customer Satisfaction is required for any business to survive, let alone thrive and grow.  With focus always on customer satisfaction, one of the major benefits of ISO Certification is that the business has the framework to keep current customers delighted and grow with referrals by providing continued exceptional customer service.

Michiana Global Mold is Registered to ISO 9001:2015, implementing our Quality Policy throughout the organization with top down management involvement.  We have been top-quality, custom precision injection mold makers for over 52 years.  Contact us today to see how we can assist you with your injection mold building needs.  

 

Michiana Global Mold is an ISO 9001 Certified Company

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Michiana Global Mold is an ISO 9001 Certified Company providing full service design engineering capabilities and custom injection molds since 1952.   Implementing the Quality Policy throughout the organization, with Top-Down Management Involvement, MG Mold believes in empowering all employees by providing equipment with technological advances to complement the vast  experience of our skilled staff.

This combination of experience and technology enhances the skills of our expert engineers, mold designers and journeyman mold makers, resulting in dedicated functional team.

We maintain a capital investment program providing modern equipment with improvements in efficiency. Continual improvement projects are performed at regular intervals to provide our customers with quick turn-around on quality precision molds, no matter the size or complexity.  This investment in equipment and efficiency allows us to share in cost saving efforts and offer rebates to high-volume customers.

Michiana Global Mold is an ISO 9001 Certified Company in two locations, domestically located in the Midwest United States, and overseas at our off-shore mold building facility in China, our partner company Modular Mold Solutions. This allows  us to provide both semi-finished and fully finished molds at an economical price, saving up to 40% on your tool package.   This savings can be realized on all tool types: Prototypes, Production and Insert Molds, Hot Runner and Cold Runner Molds, Shuttle and Over Molds, Unscrewing Molds, Collapsible Core Molds, and 3-Plate Molds.

Michiana Global Mold is an ISO 9001 Certified Company, implementing our Quality Policy throughout the organization with top down management involvement.  We have been supplying top-quality, custom injection molds for over 52 years.  Contact us today to see how we can assist you with your injection mold building needs.  

 

Cost Saving Options for Prototype Tools

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The Value of a Prototype Mold

Constructing a prototype mold for testing purposes can save you money by perfecting your part design prior to building a production injection mold.    A prototype mold is the only type of mold that can be constructed of aluminum because is not intended for supporting any long term production requirements.  A prototype mold is a good way for an engineer to see exactly how their new part will function in a real-life scenario, without the expenditure for a standard steel production mold.   A prototype mold can cost considerably less than a Standard Mold, in some cases thousands or tens of thousands of dollars, while providing the benefit of developing your product to perform exactly as intended.

Some other economical options for injection mold construction would be a MUD Unit, or what one if the project is certain but tiny details are still in question, you may want to build a standard mold with a prototype cavity, develop only one of a multi-cavity tool to perfect the part before constructing the remaining cavities.

Versatility of MUD Units

A MUD (Master Unit Die) Unit refers to a universal steel frame that fits into a press, allowing for an insert mold to slide in or out for quick changeovers.   A MUD unit frame is extremely valuable for production runs that require just in time delivery, when the volume requirements do not dictate a standard mold expenditure.  The ability to quickly switch out insert molds reduces machine down time and labor costs.   Some molders prefer to use MUD units on jobs that run in the same material, allowing for smooth set up and production runs.   This is an economical option that many molders can offer to their customers.

Standard Injection Molds

A typical standard injection mold is used in a horizontal clamping press, with two halves, an A & B side, that move together to form the desired production part(s) inside the closed mold.  A standard mold will have either one or multiple cavities, the carved out area with specific precision geometrical shapes prepared to mold the desired part.  In some cases, an engineer may be certain of needing an 8-cavity standard mold for high volume part production, but may want to perfect the design prior to constructing all cavities.

Michiana Global Mold has vast experience constructing prototype tools, insert tools for MUD units, and prototype cavities in multi-cavity tools.  Michiana Global Mold has been a superior supplier of high quality plastic injection molds for various industries including automotive, consumer electronics, medical and defense, for over 50 years.    We are an ISO9001:2015 Registered mold builder, maintaining high customer satisfaction through continual product and process improvement.

 

 

Plastic Injection Mold Design Considerations

mgmold1Injection mold designers and engineers have numerous considerations when planning out the best approach for the mold design of plastic components.  Plastic injection molding is used in various industries such as automotive, electronics, medical and defense, to name just a few.  When the same part is required in a high volume, engineers choose injection molding to mass produce required components with consistent quality.

Mold Design Derived from Part Design

 Every injection molder knows that in order to manufacture a quality part, to specification, you must begin with a quality tool.  Injection mold builders today utilize technology such as CAD (Computer Aided Design) and Mold Flow Analysis software to provide an accurate three-dimensional image of the desired plastic part before even cutting steel.  These tools provide advanced product and quality planning procedures, and assist the mold builder and the injection molder to work together in producing the part to specification.

Critical Elements of the Part Design

Careful evaluation of all critical dimensions is extremely important when designing a tool.   Some parts are designed with thin walls that can succumb to underfill, or a hole that must be within strict tolerances per customer specifications. Knowing up front where the critical dimensions, and required strict tolerances lie is of the utmost importance when designing a tool.  Some tolerances can be as tight as + or – .001 of an inch, the width of a human hair!  When carving steel from a mold to meet these tight tolerances, it is important to get it right the first time.

Mold Design is Influenced by the Molding Environment

A mold designer must know what specific type of press the mold will run in and the properties of that press such as whether it has a vertical or horizontal clamping system.  A vertical press requires shuttle molds with multiple B halves, and is typically used in over-molding, also referred to as insert molding,  which is molding plastic around an object typically made of either plastic or steel.

The most common type of injection molding press has a horizontal clamping system where both halves of the mold open and close on a horizontal mounting system,  and parts fall into a bin below the mold when it opens and ejects them.

Most injection molding presses have water fittings and lines to run through the mold for instant cooling to aid in the setting of plastic, reducing cycle time.  The placement of fittings for cooling systems, electrical connectors and wiring is an important consideration for mold designer to ensure that the mold will fit and work properly in the press.

Michiana Global Mold is an ISO9001:2015 Registered injection mold designing and building company.  We have been supplying custom precision injection molds to various industries including automotive, medical, electronics and defense for over 52 years.  Contact us today to see how we can assist you with your plastic injection mold designs.  

 

Plastic Injection Mold Designs Requiring Cam Action and Lifters

Engineers have many factors to consider when it comes to plastic injection mold designs, including cam action and the ejection system.    Once a mold designer has evaluated all geometric tolerances on the part print, they will typically create a CAD (Computer Aided Design) drawing of the part to aid in the design of the tool.  While reviewing part requirements and the tooling necessary to mold the part, it will become apparent if any Cam Action, or specialized ejection system is necessary.

What is Cam Action

Cam action refers to the mechanics necessary to create an undercut feature, a hole in a part would be an example.   Cam action occurs on sliding plates that would slide in when the plastic is molding around it to create the feature such as a hole, then it must slide back out in order for the part to eject properly.  If the pins or mechanics that molded the feature like a hole did not slide out of the way, the part would be lodged on that pin and would not fall out.  A cam device will pull the side-action mold surface out of the way to allow ejection from the mold.

cam-action-1-minPictured is an example of cam action; the sliding plates have barrel like rods attached to move in during the molding process creating holes in the part.  They slide back out when finished for proper ejection.

cam-action-2-minThis photo shows cams in a closed position, while molding the hollow geometrical shape of the part.

Lifters and the Ejection System

The ejection system is what pushes the part out of the mold after a fully formed plastic part has been molded.  In some instances, some help might be required for proper ejection.  This is where lifters would be included as a mechanism in the ejector system.  A lifter is an angled feature that is part of the ejector plate system, and is activated upon ejection.

The ejection system has several considerations during the injection mold design.  The ejection pattern and stroke of the press must correspond with the mold design.  Proper location of ejection pics is crucial to properly eject the mold without damaging the finished part.  In some instances, lifters are the only option to ensure proper ejection.

lifter-example-iso-view-cut-away-1An example of lifters assisting with ejection

 

Michiana Global Mold is an ISO9001:2015 Registered injection mold designing and building company.  We have been supplying custom precision injection molds to various industries including automotive, medical, electronics and defense for over 52 years.  Contact us today to see how we can assist you with your plastic injection mold designs.  

 

Injection Mold Makers and the Automotive Industry

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Automotive injection mold makers have enhanced the auto industry for decades now, and for good reason.  Injection molding provides consistency, high volume and low cost. It takes an injection mold maker with speed, efficiency, and a main focus on quality and continual improvement to supply automakers with satisfactory product, service and price.

Advanced Product Quality Planning (APQP)

Automotive injection mold makers must practice APQP to satisfy the requirements of automakers today.   During this process the cross functional team reviews the product and process design and development, product validation, and assessment with corrective action.  This ensures that any changes are identified, improved design and implementation techniques are addressed, and resources are allocated correctly.  APQP is a vital step for automotive injection mold makers.

ISO 9001:2015

Automotive injection mold making companies are well familiar with the quality standards established by ISO9001 and ISO/TS16949, which is the globally recognized quality management standard for the automotive industry.

ISO Registration brings together standards from across the United States and all of Europe and provides a framework for best practice with regards to the design and manufacture of products for the automotive supply chain. By following these policies, automotive mold makers are continuously evaluating their products and processes for current effectiveness, and areas of improvement.

Total Customer Satisfaction

Injection Mold makers today must practice continual improvement in all processes in order to achieve total customer satisfaction. In the Automotive industry, you need a mold builder to be responsive and act quickly, while considering all options and offering the best tooling practices to the automotive customer.

 

Responsiveness to any and all issues, engineering changes, documentation and sharing cost reduction initiatives are all standard practice for the experienced automotive injection mold maker.

 

 

Michiana Global Mold is Registered to ISO 9001:2015, implementing our Quality Policy throughout the organization with top down management involvement.  We have been an experienced injection mold supplier to the automotive supply chain for over 52 years.  Contact us today to see how we can assist you with your automotive mold making needs.